Walter White

I design safe, efficient chemical processes that drive innovation in manufacturing and sustainability.

I'm a chemical engineer with over 12 years of experience specializing in process optimization, sustainable manufacturing, and regulatory compliance. My expertise lies at the intersection of innovation and practical implementation, developing solutions that enhance efficiency while maintaining the highest safety and environmental standards.

Currently, I'm a Senior Process Engineer at Sandia National Laboratories, where I lead cross-functional teams in developing advanced chemical processes for national security applications. I focus on process safety management, hazardous materials handling, and implementing cutting-edge technologies that improve operational efficiency while ensuring strict regulatory compliance.

Throughout my career, I've had the privilege of working across diverse sectors — from semiconductor manufacturing and pharmaceutical production to renewable energy and defense research. This breadth of experience has given me a unique perspective on solving complex engineering challenges.

In my spare time, I enjoy hiking in the Sandia Mountains, mentoring young engineers, and staying current with advances in sustainable chemical processes and green chemistry.

Experience

2020 — Present

Senior Process Engineer · Sandia National Laboratories

Lead multidisciplinary teams of 8-12 engineers in designing and optimizing chemical processes for advanced materials development. Spearheaded implementation of AI-powered process control systems that reduced energy consumption by 28% and increased production efficiency by 22%. Manage $3.5M annual project budget while ensuring compliance with DOE safety regulations and environmental standards.

Aspen HYSYS MATLAB Six Sigma HAZOP Process Safety
2015 — 2020

Process Engineering Manager · Intel Corporation - Rio Rancho Fab

Managed chemical process operations for semiconductor wafer fabrication facility. Led team of 10 engineers to optimize CVD and etching processes, achieving 18% reduction in chemical waste and $450K annual cost savings. Implemented predictive maintenance program using statistical analysis that decreased unplanned downtime by 35%. Received Intel Achievement Award for process innovation.

Aspen Plus AutoCAD Lean Manufacturing FMEA DOE Methods
2012 — 2015

Chemical Engineer · Honeywell Aerospace

Designed and commissioned chemical manufacturing systems for aerospace applications. Developed novel catalyst formulation that increased reaction efficiency by 24%. Conducted process hazard analyses and ensured compliance with EPA and OSHA regulations. Collaborated with R&D teams to scale laboratory processes to full production, managing projects valued at $2M+.

Process Design P&ID Development ChemCAD GMP Compliance Root Cause Analysis

Key Projects

Advanced Battery Materials Development →

Led development of novel chemical processes for next-generation lithium-ion battery cathode materials. Designed pilot-scale production system with 40% higher throughput than conventional methods. Project resulted in two patent applications and secured $5M in additional research funding.

Materials Science Electrochemistry Scale-up Engineering Patent Development
Sustainable Water Treatment System →

Designed and implemented an advanced oxidation process for industrial wastewater treatment that reduced hazardous chemical discharge by 95%. System achieved ROI in 18 months through reduced disposal costs and water recycling. Presented findings at AIChE Annual Meeting.

Environmental Engineering Green Chemistry Process Economics Regulatory Compliance
Process Safety Management System Overhaul →

Spearheaded complete redesign of facility's process safety management system, implementing layer of protection analysis (LOPA) and automated safety instrumented systems. Reduced incident rate by 65% over two years and achieved OSHA VPP Star certification for the facility.

PSM/RMP LOPA SIS Design Safety Leadership